Guillemot with Egg (Art Puzzle) – Laser

Title: “Guillemot with Egg (Art Puzzle) – Laser”
Artist: Michael Autumn
Medium: Hand-drawing – laser cut & engraved
Giclée archival laser cut & engraved on 6mm AB/AB Italian Panguaneta Poplar plywood (produced responsibly, sustainably, and to the highest of standards), child-safe, moisture-repelling, varnish
Size: 39.0cm (W) x 55.1cm (H), framed 69.5cm x 53.2cm
Edition: Limited Edition of 101 – individually signed and numbered, and museum-level preserved and bespoke framed; and Unlimited Edition, lasered signature, unframed.
Date: 02/2024
N.B.: The cut-outs in the frame above are to draw attention to the fact that the artwork is a wooden puzzle. – otherwise it could be mistaken for a simple drawing…


I was hoping to create a mass-produceable wooden laser cut & engraved version of my “Guillemot with Egg (Art Puzzle)” (see https://michaelautumn.wordpress.com/2020/03/01/guillemot-with-egg-art-puzzle/) because hand-cutting the latter took far too long and caused serious RSI and/or rheumatoid arthritis in my hands/fingers. But in order to achieve the quality I wanted, it turns out (after much effort) that mass-production is simply not possible. It has been a long journey to get to a standard I’m happy with. Along the road I have researched a great deal about materials, wood, lasers (obviously! – but this is a big topic…), and lasering techniques. I have developed some of my own techniques and built some special tools because there were clear limitations in the best techniques, tools, and materials available. Suffice to say, I haven’t come across any individual or company who can produce my designs to the quality I do. But it comes at a significant cost. I can only produce one per day – so in any definition of the phrase mass production, this definitely is not!

Putting aside the weeks it took me to complete the design (in addition to the weeks it took me to design the original, I spent about another four weeks enhancing it to take advantage of laser capabilities) – and may trials, adjustments, custom tooling, and more trials…

The design uses multiple lasering and layering techniques – cut-throughs, scoring, light scoring, engraving, deep engraving – which all have to be done in a specific sequence. For example, in places in the design, I have score marks on top of some deep engraved areas – so obviously the deep engraving has to be done before the scoring.


Detail showing a mix of cut lines, scoring, light scoring, and different types of engraving.

Also, I use the flattest, smoothest, least porous, best quality plywood I can (and do special preparations to achieve this – see below) – so I can achieve the subtle effects I’m looking for with the minimum of laser power (basically more power equals less precision).

These are the steps :-

  1. Spray water on the raw plywood panels to raise the grain, let them dry.
  2. Very fine (400 grit) orbit sand the dry plywood, wipe clean.


  3. The plywood panels are then varnished and left to dry for up to three days (depending on time of year – humidity and temperature). This is to minimise the effects of laser burning and makes it easier to clean specific areas afterwards (see step 8).


  4. The plywood panels are then flattened in a special press for several days.


  5. A single plywood sheet is put in a custom-made flat panel laser bed holder (I designed).
  6. The lasering itself takes a little over seven hours on my 130W CO2 laser (for a single artwork).
  7. After lasering, I do a detailed quality check. Wood, being organic with glued layers, varies from sheet to sheet – and some lasered artwork doesn’t make the grade – or needs fixing in some way.
  8. Then very carefully lighten the brightest/whitest, most important areas (that have been darkened by smoke) with cotton swabs and a mild acid – to make them stand out better. This seems very much like an art-restoration process – like removing the old varnish from an old masterpiece – to restore the original colours! (But I only do certain areas to make them stand out – not the whole thing.) This takes me about an hour and a half. The difference is subtle, but vital to me. It is the difference between a mechanically produced piece of art and a true piece of art I’m happy with.



    The following two images show before and after the white masking has been removed (notice how the white bellies of the guillemots stand out better after cleaning, and the eye of the main bird) :-




    The following image shows detail of a part-de-masked area (compare the guillemot bellies on the bottom and middle to those on the top row) :-


  9. The artwork then gets a final varnishing and left to dry for up to three days. This is especially important to protect the newly exposed wood surfaces.
  10. I use pyrography to number each piece in the limited edition.


  11. The special display mounts – with a selection of pieces cut of in order to highlight the work is in fact a puzzle – and not simply a drawing – are individually laser cut out of high quality mount board. This takes my precision laser about 40 minutes.


  12. Finally I frame the artwork to using museum materials and techniques. I use anti-reflective, 99% UV filtering, ultra clear museum-grade glass to provide maximum protection to the piece.

I think the final work shows that lasers can be used to make real art – and are capable of very fine control – as much as lithographic printing, silk-screen printing, wood-block printing, lino-printing. Like any tool, the best results come with experience, knowledge, perseverance, patience, and finding ways around the natural limitations of the medium…

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